Die Casting Mold

Challenge: Porosity in thick sections; thermal fatigue reducing die life; tight tolerance on mating surfaces for electronic housing.

Solution: H13 heat-treated die steel (48HRC), simulation-optimized gating to reduce turbulence, and vacuum-assisted die casting for porosity control.

Result: Porosity reduced by 70% vs. conventional method, die life 50K+ shots, flatness 0.1mm on mating surface.