Insert Mold for Brass Nut
Challenge: Brass inserts must be positioned with ±0.1mm accuracy; insert displacement causing >3% reject rate.
Solution: Magnetic positioning fixtures, 6-axis robotic arm with vision verification, locking features machined into cavity.
Result: Positional accuracy ±0.05mm, reject rate dropped to 0.2%, pull-out force exceeded 500N.
| Insert Material | Brass C3604 |
| Resin | PA66 GF15 |
| Cavities | 4 |
| Cycle Time | 38s |
| Loading | 6-axis robot + vision |
| Pull-out Force | >500N |
